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03 / What we make

Plastic vacuum formed inserts, clams and trays

While we strive to remove plastic from our packaging solutions, products often need to be secured and presented in a way that demands the use of internal vacuum formed inserts and clams.

Our inserts and clams are designed to use as little material as possible, and to work in harmony with other packaging.

Where plastic is needed as part of our packaging solutions, we will only use materials that have a recycled element to it and use materials that can easily be recycled in today’s packaging waste facilities.

Caluwé Artisan chocolate box with a black vacuum formed tray holding twelve decorated chocolates
Vacuum formed

What you get

PPWR-compliant design and EPR data collection come as standard, whichever material the pack needs.

How we handle materials →
  • PPWR-compliant packaging design
  • Recycled, post-consumer waste materials
  • 3D CAD design service with free sampling
  • Modern multi-impression tooling and machines
  • Full logistics for a door-to-door service
  • EPR data collection service

Selected packs

  • A rectangular vacuum formed chocolate tray beside a round scalloped tray holding a caramel tart
  • Black vacuum formed tray with individual cavities holding a mixed chocolate selection
  • Round scalloped vacuum formed tray presenting a biscuit-edged caramel tart
  • Two vacuum formed chocolate trays angled together to show the moulded cavity detail
  • Rose and violet creams presented in dark vacuum formed insert trays inside two pink cartons
  • Sainsbury’s Giant UFO flying saucers in clear vacuum formed domes seated in a moulded display tray
  • Waitrose Chocolatier Edition carton opened to show a green vacuum formed tray of six chocolates
  • Black vacuum formed ring tray presenting branded biscuits around a central well
  • Elizabeth Shaw mint crisp carton beside the black vacuum formed rosette tray that holds the chocolates

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